Tuesday, November 09, 2010

Tip Tuesday: Buy “Solid” wood


Some associate veneers as being low quality and if you truly want quality go all solid. Really the opposite it true. Veneers got a bad rap around the 60’s when cheap furniture was introduced into the market. There was delaminating, which is the lifting of the veneer, because of a bad process and gules.

What is veneer?
Veneer is a thinly sliced piece of wood glued onto a substrate or a another, usually manufactured, wood like MDF or plywood. With today’s technology these slices can be as thin as 1/64th of an inch.

Isn’t solid wood better?
It all depends. Each has its benefits and bad points. Solid wood contains mosture and will expand and contract with changes in the humidity and seasons. For this reason, usually we don’t use lumber over about 6” wide. If we do we may have cracking and warping. We will glue them up into larger panels alternating the grain to lessen the effect. Even though the seam is so tight and sanded you can‘t tell where it is, but the grain pattern doesn’t flow smoothly and continuously from one board to the other. This is where veneers are better. They can be glued on a stable substrate. This will keep the wood movement down to a minimum and less likely to warp, crack, or cup. Also the grain usually appears to be continuous. The veneer is either rolled off the log to produce one continuous piece (rotary cut) and another lay-up technique that make it appear as one piece. Another one is book matching. They will slice the veneer and open them up like a book. This produces mirror images of each other.

What about the delaminating (veneer coming off)?
Most of the time that is not a problem. With the better glues and processes you rarely find this problem. Most veneer that furniture builders buy sheets that are already connected to a substrate in the form of 4 x 8 sheets of plywood. The are pressed on at 2800 lbs per square inch. I have had some import plywood come in that has delaminated. I now only buy domestic.

More benefits to veneer:
Slicing so thin you can get lots of sheet of veneer from a single tree, thus yielding a lot more then with solid. The substrate can be made from parts that were normally discarded or of a faster growing tree. This is better for our environment and supplies for the future.

You can use an exotic woods in the designs and not break the bank. I built a table with Waterfall Bubinga that I wouldn’t be about to do without a veneer (price). Also curving wood. Veneer is the best for that too. My wood boat bed has a curved front which couldn’t be done easily with solid lumber.

Veneers are everywhere. Most likely all if not most of your furniture contains veneers. Some of the most expensive furniture I’ve seen has been MDF with a veneer. MDF is a manmade material made from resin and wood particles. It is different than the true particle board which I would stay away from. MDF can be shaped, routered and is a very smooth surface to veneer on or to paint.

Tuesday, June 01, 2010

Baseball Murphy Loft


This bed is a cross between my Baseball bed, a loft bed, and locker murphy bed. I’ve built the loft only version before (original loft). This customer wanted to have an area to play along with a full size bed.

The scoreboard headboard is totally customizable by the customer. I have a form that the customers fill out and submit (see example). The bats are authentic Louisville Slugger signature bats.

Changes I made from the original was to eliminate the slide and take out the window on the side panels. The Window would be in the fold us section of the murphy bed. The slide would also interfear with the operation of the bed. I could have made a different style, but the slide would also take away from the look.
I kept the ladder holes incorporated into the sides. I really like the clean look of not having an attached ladder

Buildng pictures and recorded video's can be found on my blog site: http://lumberjocks.com/projects/25025

You can watch us build this live from our Current Projects page at wwbeds and poggyskids.com Also at the site photographs are posted each day of our work.

To see when your project will be built, check out our Customer Status link.

Tuesday, May 11, 2010

Loft With Slide


This is a loft with a simple loft in look, but a little more complex than it seemed. It is built from solid maple with a Red Mahogany stain from Minwax. It is a full size on top and an open play area on bottom. The vertical post have cutouts at the top for handles and they flair at the bottom to give it sort of a Asian feel. The cross supports act as the ladder and a slide was added for those quick exits in the morning.

For support the slats were built in a “T” configuration. Basically I added a board turned 90 degrees to get that end grain strength, since it was spanning a full size width. Also to make is stable and not to sway, I added a bottom 16”h board and used “T” nuts and bolt at the top/back guard rail.

Here is some of the raw building videos:
Loft post
Loft 2
Routering loft post
Loft side build
Loft New sides
wwbeds shop 12/11/09 11:58AM
Slide Sides
wwbeds shop 12/11/09 03:45PM
Loft Slide


More Building pictures can be found in our December 2009 pictures archives or see what we are building not on our Current Projects page

Thursday, May 06, 2010

Football Locker Murphy Bed




This is a version of my locker murphy bed. It was built in November 2009. This is a murphy bed built to resemble a football locker. I normally build this in a baseball style. The inside headboard is designed like a scoreboard. This is taken from my regular baseball bed. The outside has graphics to look like vents, a name plate that doubles as the support leg and lock. The team graphic was one that was bought and applied.

This style is alway a fun one to build.
Here are some raw video of the build:
Football Cut/Rip
Football Headboard
Football Inner Frame
Football Face
Football Center